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FDA Confirms Medline Sterile Kit Recall Remains Active — Hospitals Urged to Audit Inventory Until Final Disposition Filed

By Emily Carson|
FDA Confirms Medline Sterile Kit Recall Remains Active — Hospitals Urged to Audit Inventory Until Final Disposition Filed
FDA Confirms Medline Sterile Kit Recall Remains Active — Hospitals Urged to Audit Inventory Until Final Disposition Filed

November 24, 2025 — United States.

The U.S. Food and Drug Administration (FDA) has confirmed that the recall involving several sterile surgical convenience kits manufactured by Medline Industries, LP remains active, with no indication that the process has been completed. While the company has communicated with healthcare facilities and initiated corrective actions, the FDA’s official recall alert still lists the case as ongoing, as regulators continue to await final disposition details from Medline.

The recall, first communicated to affected customers in August 2025, involves potential breaches in sterility that could pose a risk for severe infection if the affected kits are used in surgical or procedural settings. No injuries or deaths have been reported to date, but the FDA continues to advise healthcare providers to ensure that all affected inventory is removed from use immediately.

Medline’s recall began after the company identified issues involving a limited number of sterile convenience kits that may have been compromised during the packaging or sterilization process. According to the FDA’s alert, Medline issued initial notice to five customers on August 8, 2025, requesting confirmation of affected stock. This was later followed by a formal “Urgent Medical Device Recall” letter sent on August 22, outlining the required steps for identifying, segregating, and returning the impacted kits.

The recalled products include three specific models:

• Major Pack L-F (DYNJ0382730O)

• LB Basic Custom Pack (DYNJ61038B)

• Extremity Pack (DYNJ45701B)

These kits are typically used in operating rooms and outpatient surgical environments, meaning any sterility breach could put patients at risk of surgical site infections or other serious complications.

Although the number of product models is small, the contents of these kits are integral to sterile procedures, making correct handling of the recall essential for patient safety.

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FDA: Alert Still Active, Final Disposition Still Pending

As of late November 2025, the FDA’s online recall alert has not been closed and continues to display active status. One of the key reasons is that Medline has not yet provided its final “disposition” report, a required summary detailing the number of affected units recovered, removed from circulation, or destroyed.

The agency states that Medline “will provide the disposition as soon as possible,” indicating that the recall process is still underway. In many cases, recalls remain open until the FDA receives full documentation verifying that all affected units have been accounted for, corresponding actions have been completed, and the risk has been mitigated.

Without this final step, regulators cannot formally close the case.

No Reported Injuries, but Risks Remain Serious

The FDA’s alert confirms that no adverse events, patient injuries, or deaths have been reported in connection with the recalled Medline kits. However, regulators emphasize that using a non-sterile kit—particularly during invasive procedures—may lead to:

• Surgical site infections

• Sepsis

• Extended hospital stays

• Repeat surgeries

• Serious or life-threatening complications in vulnerable patients

For this reason, Medline and the FDA strongly advise healthcare facilities not to use any identified units still in inventory.

Hospitals, ambulatory surgery centers, and supply chain managers are advised to continue following recall procedures until the FDA issues an official closure. Recommended steps include:

1. Audit all inventory

Facilities should cross-check supply shelves, procedure carts, OR storage, and inbound shipments to ensure no affected kits remain in circulation.

2. Follow Medline’s return instructions

Medline’s recall letter provides details on segregating and returning affected kits. Facilities can coordinate directly with the company to arrange retrieval.

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3. Notify clinical teams

Circulating nurses, surgical coordinators, and department managers should be reminded to avoid using the impacted models.

4. Report any quality issues

Providers may submit problems or suspected events through the FDA’s MedWatch Voluntary Reporting Form.

5. Contact Medline for confirmation

The company’s recall support line—1-866-359-1704—remains available for verification of model numbers, lot details, and replacement logistics.

Until the recall is officially closed, healthcare organizations are expected to treat the alert as active and ongoing.

Even small-scale recalls like this one highlight the vulnerabilities present in sterile manufacturing, packaging, and distribution pipelines. Convenience kits often contain dozens of components that clinicians rely on without question, which means any sterility breach, even in a subset of products, can have wide-reaching procedural impact.

For supply chain managers, this recall underscores the importance of:

• Maintaining robust inventory tracking

• Rapid communication between suppliers and clinical teams

• Verifying the integrity of off-the-shelf sterile products

• Keeping recall management protocols up to date

The Medline incident also reinforces the need for manufacturers to implement rigorous quality assurance to prevent cross-contamination or packaging failures.

At this time, the FDA has not issued any updated alerts, supplemental notices, or public confirmation that the recall process has been completed. Until Medline provides its full disposition documentation and the agency reviews it, the recall remains officially active.

Healthcare facilities and distributors should continue to treat the alert with caution and ensure proper removal of affected kits. While no patients have been harmed, the risk associated with sterile compromise makes ongoing vigilance essential.

Sources